Hey! Thinking about getting some custom merchandise printed, but not sure which method to choose? Halo Print Co has you covered.
Back in the day, custom tees usually meant dodgy iron-on transfers that peeled off after one wash. Fast forward to today, and printing technology has levelled up in a big way. Whether you're a small business owner, an event organiser, or just someone wanting personalised gifts, the right printing method makes all the difference.
At Halo Print Co, we offer four professional printing methods - Screen Printing, DTG, DTF, and Embroidery - so no matter your order size, budget, or design, we can make your merch look incredible.
Screen Printing: The Bulk Order Legend
If there's a king of custom merchandise printing, it's screen printing. Reliable, durable, and perfect for large orders.
Screen printing uses mesh stencils and plastisol inks pushed through the mesh onto the fabric. Each colour needs a separate screen, so multi-colour prints involve more setup.
- Cost-efficient for large runs: setup costs are higher but per-unit price drops significantly past 100+ pieces.
- Durability: ink bonds with fabric fibres and often outlasts the garment.
- Special effects available: metallic foils, glow-in-the-dark, puff inks.
- Works across fabrics: best on cotton and blends, also effective on polyester.
Direct-to-Garment (DTG): Precision for Small Runs
Need just a handful of shirts with high detail? DTG is your best mate. A specialised inkjet printer applies eco-friendly water-based inks directly onto the fabric.
- No minimum order: perfect for 1-50 pieces.
- Design freedom: complex artwork, gradients, photos, unlimited colours.
- Soft finish: water-based inks sink into the fibres.
- Eco-friendly: non-toxic inks keep colours vibrant.
Direct-to-Film (DTF): The Versatile All-Rounder
DTF is one of the newest players, quickly becoming a favourite for its flexibility. Designs are printed onto a special film then transferred onto fabric using heat and pressure.
- Works on many fabrics: cotton, polyester, blends.
- Durability: wash-resistant and crack-resistant.
- Detailed prints: handles fine details sharply.
- Versatility: applies to bags, caps, and hoodies too.
Embroidery: Premium & Professional
When you want your merch to look sharp and last forever, embroidery is the way to go. Stitching your design into the garment using coloured threads creates a textured, high-quality look.
- Premium finish: perfect for logos and branding.
- Long-lasting: stitching won't fade or crack.
- Professional look: elevates uniforms and business apparel.
- Versatility: caps, polos, jackets, and hoodies.
Choosing the Right Printing Method
- 1-25 pieces: DTG or DTF.
- 26-100 pieces: Screen Printing, DTF, or Embroidery depending on design and garment.
- 100+ pieces: Screen Printing for best value and speed.
- Premium look: Embroidery for uniforms, hats, polished merch.
Ready to get started?
Ordering 26 or more? Get a price. Smaller order? Start a Quick Order. Want to talk it through? Book a consult.