Custom branded apparel for businesses, teams, and brands across Sydney. Whether you need same day t-shirts, embroidered uniforms, or a full merch package - Halo Print Co. is your local Sydney print shop that actually delivers.
We've partnered with startups, cafés, gyms, construction companies, charities, film crews, and some of Australia's biggest brands. Whatever your business looks like, we'll make sure your merch looks the part.
Sydney Businesses We Print For
- Cafés & hospitality: staff tees, aprons, hats - branded and built to survive a shift. See our café merch guide.
- Gyms & fitness studios: coach uniforms, member tees, event shirts. Check our gym uniform printing guide.
- Trades & construction: durable, logo-ready workwear and hi-vis-compatible uniforms. Explore work uniform printing.
- Events & activations: same day tees, promo giveaways, sponsor-branded gear. See team-building event printing.
- Startups & small business: launch your brand with a small run - no huge minimums required. Read our brand launch guide.
- Charities & NFPs: fun run shirts, volunteer uniforms, awareness tees. Our charity event printing guide covers it all.
- Film, theatre & creative: cast and crew shirts, production merch, event tees at short notice.
- Corporate teams: conference tees, branded polos, gifting - anything that puts your logo in the room.
What We Can Print For Your Business
From head to toe and everything in between - here's what we can produce for your brand:
- T-shirts & bulk tees - the backbone of most business merch orders
- Hoodies & sweaters - perfect for team gifting, cold-weather uniforms, or merch drops
- Work uniforms - branded polos, button-ups, and workwear that performs
- Custom hats & caps - embroidered or printed, structured or unstructured
- Sport shirts - moisture-wicking, performance-ready gear for teams and events
- Tote bags - branded carry-alls for events, retail, or gifting
- Custom patches - iron-on, sew-on, or velcro - great for uniforms and merch
Not seeing exactly what you need? Get in touch - if you can wear it, we can probably print on it.
Our Printing Methods
We don't just do one thing - we match the right method to your job. Here's a quick breakdown. For a deeper comparison, check out our guide on embroidery vs screen printing.
- Screen printing: bulk orders, bold colours. From 26 units. Standard, express or rush.
- DTG: small runs, full colour, photos. No minimum. Same day, express or standard.
- DTF: almost any fabric, versatile designs. No minimum. Same day, express or standard.
- Embroidery: premium uniforms, caps, polos. From 15 units. About 3 weeks.
- Custom patches: branding add-ons, uniforms. From 50 units. 2 to 4 weeks.
Screen Printing
Screen printing has been the industry standard for decades - and for good reason. It produces bold, vibrant, incredibly durable prints using plastisol inks that genuinely outlast the garment. If you're ordering 26 units or more with a consistent design, screen printing is typically the most cost-effective choice.
Best for: bulk branded tees, event shirts, staff uniforms in large runs.
Direct To Garment (DTG)
DTG printing uses eco-friendly, water-based inks to produce full-colour, photo-accurate prints directly onto the garment. There are no minimums, and it's one of the two methods we use for our same day service. Perfect for detailed logos, gradient artwork, and small runs.
Best for: small orders, complex artwork, urgent same-day jobs.
Direct To Film (DTF)
DTF is our most versatile method - it works on almost any fabric type, including hats, bags, stretch fabric, and synthetic blends. It delivers a soft, flexible, highly durable print with no minimums, and it's also available same day. Great if you need to print across multiple garment types in one order.
Best for: mixed-garment orders, unusual fabrics, detailed and colourful designs.
Embroidery
Embroidery adds a premium, textured, three-dimensional finish that elevates branded workwear. Logos stitched in thread have a weight and presence that print can't replicate - ideal for polo shirts, caps, jackets, and corporate uniforms. Minimum 15 units.
Best for: corporate uniforms, caps, premium gifting, and any brand that wants to look serious.
Turnaround Options
We know business doesn't always run on a two-week schedule. That's why we offer four tiers:
Same Day - DTG and DTF only
Payment in by 1pm, Monday to Friday, and your garments are printed and ready for pick-up around 4pm the same day. Subject to capacity, so the earlier you confirm the better.
Ideal for: last-minute event shirts, forgotten conference merch, urgent replacement uniforms, and deadline-driven activations. See our full same day printing service page for details.
Rush - 3 to 4 Business Days
For screen printing and embroidery jobs that can't wait, rush moves your job to the front of the queue. A rush fee applies.
Express - 5 Business Days
Skip the queue with our express service. Your job is prioritised and produced within 5 business days. The right option when you need quality without panic.
Standard - Up to 2 Weeks
Planning ahead? Our standard turnaround is up to two weeks from order approval. Screen printing runs over 20 pieces take 2 to 3 weeks and embroidery about 3 weeks. It's the most cost-effective option and often comes in earlier when we have capacity. Ideal for regular orders, seasonal runs, and organised event planners.
Want to understand the full journey from brief to finished garment? Head to our process page.
How to Get Your Business Merch Printed
1. Submit Your Brief
Tell us what you need - product type, quantities, deadlines, and any artwork you have. You can use our Quick Order form for smaller runs, get a price for larger orders, email us at support@haloprintco.com, or book a consult at our St Peters studio for a face-to-face chat.
2. We'll Recommend the Right Method
Based on your brief, budget, and timeline, our team will recommend the best printing method. Not sure about your artwork? Check our guide on t-shirt design mistakes to avoid before you print - it's full of practical tips that save time and reprints.
3. Artwork Approval
Every custom job gets a digital proof for your sign-off before anything goes to print (same-day and express jobs may skip this step). If you need artwork created from scratch, our in-house graphic design team can handle it - from logo setup to full original design. Two minor revisions are included.
4. Production
Once approved, your order goes into production. We source garments from reputable suppliers - including AS Colour and other premium brands known for quality and ethical manufacturing.
5. Collection or Delivery
Pick up from our studio at Shop 6 / 44-56 May Street, St Peters - or we'll ship Australia-wide. Your merch, your way.
Why Sydney Businesses Choose Halo Print Co.
- Over 400 five-star Google reviews: our track record is public and it speaks for itself. We've earned the trust of hundreds of Sydney businesses.
- Local studio, real humans: we're in St Peters. Book a time, talk to someone, see samples. No call centres, no offshoring.
- Same day capability: when things go wrong, we're the people you call. DTG and DTF printed and ready for pick-up the same day.
- In-house graphic design: no artwork? No problem. We'll take your brief from concept to print-ready file.
- Premium garment sourcing: we only use reputable brands. Your logo deserves a good canvas.
- All print methods under one roof: screen print, DTG, DTF, embroidery - you don't need multiple vendors. We do it all.
Frequently Asked Questions
Is there a minimum order?
It depends on the method. DTG and DTF have no minimums - you can order a single piece. Screen printing starts at 26 units, embroidery at 15 units, and custom patches at 50 units.
Can you really print on the same day?
Yes - for DTG and DTF orders with payment in by 1pm, Monday to Friday, we can have garments ready for pick-up around 4pm the same day, subject to capacity. See our same day service page for full details and conditions.
I don't have a print-ready file. Can you still help?
Absolutely. Our in-house design team handles everything from logo file setup to complete original design. Two minor revisions are included and we store your files for easy reordering.
Which printing method is best for my order?
It depends on your quantity, design, timeline, and garment type. Our team will guide you - or read our guide on embroidery vs screen printing to get a head start.
Do you ship outside Sydney?
Yes - we ship Australia-wide. Sydney businesses can also collect from our St Peters studio.
How do I care for printed garments?
Check out our full guide on how to take care of a printed shirt - it covers washing, storage, and everything else that keeps your merch looking sharp.
Ready to get started?
Ordering 26 or more? Get a price. Smaller order? Start a Quick Order. Want to talk it through? Book a consult.