Customised Hats & Caps
Customised Hats & Caps
Looking to create custom hats or caps that showcase your brand, team, or event in style? At Halo Print Co, we specialise in high-quality customised headwear for businesses, sports teams, schools, and promotional events across Sydney. Whether you need embroidered caps for your staff, printed hats for a marketing campaign, or stylish branded headwear for your next event, our team makes the process simple, fast, and professional.
Our custom hat and cap printing services combine premium materials, advanced printing techniques, and a personalised approach to ensure your headwear stands out and lasts.
Our Printing & Embroidery Services
We offer a range of techniques to suit different designs, styles, and quantities:
Embroidery
Embroidery is the most popular method for custom hats and caps. It creates a premium, textured finish that is durable and long-lasting. Perfect for logos, text, and simple designs, embroidery adds a professional touch to both structured and unstructured caps.
Screen Printing
Ideal for bold, simple designs and larger quantities, screen printing delivers vibrant, high-quality results. It’s a cost-effective solution for promotional hats, event merchandise, and bulk orders.
Heat Transfer & Patches
For unique finishes or more complex graphics, heat transfer or custom patches can be applied. This is great for detailed designs, multi-coloured artwork, or when you want to create a distinctive look with woven, PVC, or embroidered patches.
Same-Day Printing
Need hats or caps in a hurry? Our same-day printing service in Sydney is perfect for urgent orders, last-minute events, or rush promotions. Contact our team to check availability.
Why Custom Hats & Caps Are a Smart Choice
Customised headwear isn’t just an accessory – it’s a powerful branding tool. Hats and caps are worn in countless settings: at work, on the field, at events, or in everyday life. With your logo or design professionally added, they become mobile billboards for your business or club.
Some of the most common uses for custom hats and caps include:
Staff uniforms for hospitality, retail, and trade businesses
Sports team caps for clubs, leagues, and community teams
Merchandise and giveaways for events, festivals, and conferences
Promotional items for marketing campaigns and brand awareness
Gifts or limited-edition items for loyal customers and fans
No matter the purpose, Halo Print Co helps you create hats and caps that people actually want to wear, boosting visibility and reinforcing your brand identity.
Types of Custom Headwear We Offer
Halo Print Co supplies and customises a wide range of hat and cap styles, including:
Classic baseball caps
Snapbacks and trucker caps
Beanies for winter wear
Bucket hats for festivals, events, and outdoor use
Visors and sports caps for teams and activewear
Five-panel and flat-brim caps for a modern look
We source our headwear from trusted suppliers, ensuring every piece is comfortable, durable, and ready to showcase your branding.
Our Simple Ordering Process
Request a quote – Complete our online form with details about your preferred hat style, quantity, and design.
Receive your quote & proof – We’ll provide a tailored quote and a digital proof showing your logo or design on the selected headwear.
Approve & print – Once approved, we start production using the most suitable technique for your order.
Pickup or delivery – Collect your custom hats in Sydney or have them shipped Australia-wide.
Make Your Brand Stand Out
With custom hats and caps from Halo Print Co, your brand will be seen in all the right places. High-quality headwear makes a lasting impression, creates a professional appearance for your team, and helps your business stay top of mind.
We combine premium products, expert techniques, and reliable service to create custom hats and caps that people want to wear.
Why Choose Halo Print Co?
When it comes to customised hats and caps in Sydney, businesses, teams, and event organisers choose Halo Print Co because we deliver more than just great printing:
Fast turnaround, with same-day services available for selected options
High-quality embroidery, screen printing, and transfer methods for a premium finish
Expert guidance to help you choose the best hat style and printing method
Competitive pricing and bulk order discounts for larger runs
Local Sydney-based service with Australia-wide shipping available
Our team takes pride in creating headwear that represents your brand with quality and style.
Perfect for Teams, Businesses & Events
From small runs of embroidered caps for a start-up café to large-scale promotional hat orders for national brands, we cater to projects of all sizes. Whether you need 10 caps or 1,000, our team ensures every piece is produced with care and attention to detail.
Customised hats and caps are particularly popular for:
Cafés, bars, and restaurants
Sports teams and community leagues
Trade shows and exhibitions
Corporate giveaways
Festivals, music events, and brand activations
What Our Customers Say
Request a Free Quote Today
Ready to create your custom hats and caps? Get in touch with Halo Print Co today for a free, no-obligation quote.
Our friendly Sydney-based team will help you choose the right style, printing method, and quantity to suit your needs, and we’ll deliver results that help your brand go further.